Polywater AFT vs. FST: Which Foam Duct Sealant Do You Need?

January 6, 2021

Polywater AFT vs. FST: Which Foam Duct Sealant Do You Need?

Use Polywater AFT for quick conduit seals where water and gas pressure are low, like risers and ground level conduit. Use Polywater FST when you need a serious seal, like an underground vault or a duct with real water pressure behind it. AFT comes in a spray can and holds about 11 feet of water head. FST comes as a cartridge you inject over a foam dam and holds 22 feet.

They are both closed-cell foams that seal around cable in a duct, and both can be cut back out later. They are just built for different jobs, so here is how to pick.

How do Polywater AFT and FST compare?

AFTFST
Best forRisers and ground level conduit with low water and gas flowUnderground vaults and heavy duty ducts with large water and gas flows
Form16 oz two-part spray can with actuatorTwo-part cartridge with static mixer, used with foam strip dams
Water head11 ft22 ft
GasHolds 2 psi of air and passes UL 1203 style seal tightness testsBlocks methane and other gases
Install temperature45 to 95 degrees F40 to 95 degrees F
Service temperature-20 to 200 degrees F-20 to 200 degrees F continuous
How fastFully expanded in under 2 minutes, tack free in 3 to 5Expands in 2 to 5 minutes, sets in 10 to 15
DamsFoam dam about 6 in. into the conduit, plus an outside damTwo foam strip dams, one 5 in. deep and one flush with the entrance
PrepDamp is fine, no flowing waterSand and clean steel conduit, wire brush rust
RemovalMechanical, with a long screwdriverMechanical, puncture and chip the foam out
Part numbersAFT-16 (case of 15), AFT-16P4 (case of 4), actuators AFT-SAE10 and AFT-FAE10FST-250KIT1, FST-250, TOOL-250 caulking tool, FST-MINI for conduit under 2 in.

The short version: AFT is fast and easy, and FST holds twice the water head.

AFT catalog numbers

Each AFT-16 package is one 16 oz can with two actuators. The difference between AFT-16 and AFT-16P4 is how many cans come in the case. These are Polywater's catalog numbers.

Catalog #PackageUnits per case
AFT-16One 16 oz (470 ml) can and two actuators15
AFT-16P4One 16 oz (470 ml) can and two actuators4
AFT-SAE10Pack of 10 actuators with standard extension tube1
AFT-FAE10Pack of 10 actuators with flexible extension tube1

FST catalog numbers

FST comes in two sizes. Polywater recommends FST-250 for conduit 2 in. (50 mm) and larger, and FST-MINI for conduit under 2 in. These are Polywater's catalog numbers, and the full details are in Polywater FST: FST-250 and FST-MINI catalog numbers.

Catalog #PackageUnits per case
FST-250KIT1Kit with one 8.5 oz (240 g) two part FST-250 tube, 3 mixing nozzles, 4 damming strips, abrasive strip, gloves, foam dam positioning rod, pre-treating wipe, resealing cap and instructions. Caulking tool sold separately (TOOL-250).1
FST-250KITSix FST-250KIT1 kits6
FST-250One 8.5 oz (240 g) two part FST-250 tube, one mixing nozzle and one resealing cap12
MXR-41T-10Ten pack of mixing nozzles for FST-2501
TOOL-250High ratio caulking gun1
FST-DAM24 in. (61 cm) foam damming strip24
FST-MINI-1One 50 ml FST-MINI cartridge, 2 mixing nozzles, 6 foam discs, gloves and instructions1
FST-MINI-1GFST-MINI-1 plus TOOL-50-11 dispensing tool (US only)1
FST-MINI-B6Six FST-MINI units1
FST-MINI-B6GSix FST-MINI units plus TOOL-50-11 (US only)1
TOOL-50-11Dispensing tool for FST-MINI1
MXR-20T-10Ten pack of mixing nozzles for FST-MINI1

When should I use Polywater AFT?

Pick AFT when you need to seal a conduit quickly and the conditions are mild. Riser poles, ground level conduit, and telecom ducts with a little moisture are all good fits.

It is a two-part urethane in a can. You shake it for 60 seconds, spray it in over a dam, and it expands to about twice its volume in under two minutes. Polywater says it seals conduits from 3/4 in. up to 10 in. against water, gas, insects, rodents and dust, and it complies with the NEC and NESC sealing requirements.

A few tips from the data sheet:

  • Keep the can warm in cold weather. Mixing is poor below 68 degrees F, and the foam should be an even light purple. Cream or dark purple means a poor mix.
  • Use a new nozzle for each seal unless you are working back to back.
  • A can is good for several seals, and you can use it for a month after it is first deployed.
  • The cured foam is closed-cell and rated UL 94 HBF.
Polywater AFT-16 Spray Foam Sealant

When should I use Polywater FST?

Pick FST when the seal is going to see real pressure. Think underground vaults, manholes and heavy duty ducts where there are large flows of gas and water behind the seal.

FST holds 22 feet of water head and blocks methane and other gases. It bonds to metal, concrete and plastic, and it is meant to be a semi-permanent seal you can still re-enter. You build two foam strip dams around the cable, push them into the duct, then inject the foam above the cable with a static mixer. It sets in 10 to 15 minutes, and you can add more later because it bonds to cured foam.

A few tips from the data sheet:

  • Prep matters. Wire brush loose debris and rust, and sand and clean steel conduit before you build the dams.
  • Discard the first squirt from the mixer, since it is not fully mixed.
  • On ducts 4 in. or larger, inject in stages and wait about 5 minutes between injections.
  • For conduit under 2 in., use FST-MINI.
  • The cartridge can be reused for several weeks if you plug it and keep it in its foil bag.
Polywater FST-250 Foam Duct Sealant Kit

Can I use AFT and FST on the same job?

Yes, and plenty of crews do. A pole riser might get AFT and the vault it runs into gets FST. Match the product to the water and gas pressure at each spot, not to the whole project.

How do I choose between them?

  1. Look at the water. Flowing or pressurized water points to FST. A little dampness is fine for AFT.
  2. Look at the location. Risers and ground level conduit suit AFT. Vaults and below grade ducts suit FST.
  3. Look at the duct size. Conduit under 2 in. needs FST-MINI, and larger ducts use FST-250, in stages on big ducts.
  4. Look at your crew. AFT is the quickest to set up, and FST needs dams and a bit more prep.

Frequently asked questions

What is the difference between Polywater AFT and FST?

AFT is a spray can foam for lower pressure conduit seals. FST is a cartridge foam for high pressure seals, rated for 22 feet of water head.

How much water pressure does each one hold?

AFT holds 11 ft of water head and FST holds 22 ft.

Can either foam be removed?

Yes. Both are re-enterable and are removed mechanically, by puncturing the foam and chipping or carving it out. De-energize equipment first.

What temperature can I install them at?

AFT at 45 to 95 degrees F, and FST at 40 to 95 degrees F. Both are rated for service from -20 to 200 degrees F.

Do I need dams?

Yes, both use foam dams to hold the liquid foam where you want it.

Can I use AFT or FST with flowing water?

No. A little dampness is fine for AFT, but flowing or excess water weakens both seals. FST tolerates a small amount of water, under 10 percent of the duct.

How long does AFT last in the can?

The shelf life is 12 months, and you can use a can for a month after first use.

What is the difference between AFT-16 and AFT-16P4?

Both are one 16 oz can with two actuators. AFT-16 comes 15 to a case and AFT-16P4 comes 4 to a case.

Where can I buy Polywater AFT and FST in New England or New York?

Utility Power Supply Company (UPSC) and Powertech Associates represent Polywater across New England and New York State. You can order the AFT-16 spray foam sealant, the AFT-16P4 four can package, the AFT-SAE10 actuators, the AFT-FAE10 flexible nozzles, the FST-250KIT1 kit and the FST-250 cartridge in our online store.

Not sure which one your job needs? Contact us at info@powertech-upsc.com or (860) 678-8772.

Last updated: November 2026.

Last updated: November 2026.

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