Raychem ASBS Shear Bolt Connectors and ASBT Shear Bolt Terminals

July 15, 2020

Raychem ASBS Shear Bolt Connectors and ASBT Shear Bolt Terminals

TE's ASBS is a range-taking mechanical shear bolt connector for #2 AWG compact through 1000 kcmil concentric conductors. It joins aluminum to aluminum, aluminum to copper, or copper to copper, and it is built mainly for underground splicing up to 35 kV. No crimp tool or dies are needed. You tighten the bolts with a ratchet wrench until the heads shear off.

ASBS Standard Catalog Numbers

Catalog numberTE part numberCompact strandedStandard strandedLength (in.)BoltsSocket (in.)
ASBS-2-3/0CL8618-0002 AWG3/0 AWG2.521/2
ASBS-2-350694472-0002 AWG350 kcmil3.9411/16
ASBS-3/0-500CL8619-0003/0 AWG500 kcmil4.943/4
ASBS-3/0-500-SCU2713-0003/0 AWG500 kcmil4.943/4
ASBS-350-750CL7947-000350 kcmil750 kcmil6.767/8
ASBS-500-750E89931-000500 kcmil750 kcmil6.063/4
ASBS-600-1000C68131-000600 kcmil1000 kcmil8.067/8

ASBS and ASBR UL and CSA Listed Catalog Numbers

TE marks "Yes" for UL listed and CSA certified on select numbers. For the models marked Yes, do not remove the insert.

Catalog numberTE part numberConductor rangeLength (in.)BoltsUL/CSA
ASBS-2-U1974155-12 AWG compact to 2 AWG concentric2.62Yes
ASBS-2-4/0-U1974138-12 AWG compact to 4/0 concentric3.94No
ASBS-250-350-U1974139-1250 compact to 350 kcmil concentric3.94No
ASBS-350-500-U1974144-1350 compact to 500 kcmil concentric6.76Yes
ASBS-600-750-U1974145-1600 compact to 750 kcmil concentric6.76No
ASBS-1000-U1974151-11000 compact to 1000 kcmil concentric8.06No
ASBR-350-500/600-750-U1974146-1350 to 500 on one side, 600 to 750 on the other6.76Yes
ASBR-350-500/1000-U2182732-1350 to 500 on one side, 1000 on the other7.46Yes

TE also lists ASBS-2-4/0/250-350-U, ASBR-250-350/350-500-U, ASBR-250-350/600-750-U and ASBR-600-750/1000-U, all marked not listed.

Why Crews Use It

FeatureWhat it means
Range-taking bodyOne connector covers several conductor sizes, which cuts inventory and helps avoid the wrong connector
Tin-plated aluminum alloy bodyDual rated for aluminum and copper conductors
Shear boltsEach bolt breaks off at a set torque, so the contact force is right without a torque wrench
Solid center stopPositions the conductors and prevents oil leakage when splicing oil-impregnated conductors
ToolingStandard ratchet wrench with the right hex sockets; TE recommends the IT-1000-019 holding tool to keep the conductor core from bending
FitPre-engineered to fit medium voltage cable accessories up to 35 kV

ASBT Aluminum Shear Bolt Terminals

The ASBT is the terminal version. TE says it is a range-taking mechanical connector for power cable terminations, underground and above ground, at voltages up to 69 kV. Three connector sizes cover #2 AWG compact to 1250 kcmil concentric Class B stranded. It is dual rated for aluminum and copper conductors, mounts to flat bar or equipment pads with 2-hole NEMA spacing, and needs no crimp tools or dies. The shear bolt heads are part of the terminal, so each bolt gets the right torque. A standard ratchet wrench with the right socket installs it. TE recommends a holding tool (IT-1000-019) to avoid bending the conductor core.

Catalog numberPart numberConductor rangeConductor OD (in. / mm)Length (in.)BoltsSocketStrip length (in.)
ASBT-2-4/0-SLIM2363968-12 AWG compact to 4/0 AWG concentric0.268 to 0.528 / 6.8 to 13.46.621/2 in.1 3/4
ASBT-2-350CM9694-0002 AWG compact to 350 kcmil concentric0.268 to 0.681 / 6.8 to 17.35.921/2 in.1 3/4
ASBT-3/0-5002385860-13/0 AWG compact to 500 kcmil concentric0.423 to 0.813 / 10.8 to 20.656.221/2 in.2 3/8
ASBT-350-750CM9695-000350 kcmil compact to 750 kcmil concentric0.616 to 0.998 / 15.7 to 25.357.431/2 in.3 1/8
ASBT-600-1000CM9696-000600 kcmil compact to 1000 kcmil concentric0.813 to 1.152 / 20.65 to 29.267.731/2 in.3 3/4
ASBT-1250-2HCS9412-0001000 kcmil compact to 1250 kcmil concentric1.060 to 1.250 / 26.9 to 31.756.9631/2 in.2 7/8
ASBT-1250-2-NCS9410-0001000 kcmil compact to 1250 kcmil concentric1.060 to 1.250 / 26.9 to 31.756.9631/2 in.2 7/8
ASBT-1250-4HCS9414-0001000 kcmil compact to 1250 kcmil concentric1.060 to 1.250 / 26.9 to 31.756.9631/2 in.2 7/8

ASBT UL and CSA Listed Versions

Catalog numberPart numberConductor rangeConductor OD (in. / mm)Length (in.)BoltsSocketStrip length (in.)
ASBT-2-4/0-U1974141-12 AWG compact to 4/0 AWG concentric0.268 to 0.528 / 6.8 to 13.45.921/2 in.1 3/4
ASBT-250-350-U1974142-1250 kcmil compact to 350 kcmil concentric0.520 to 0.681 / 13.2 to 17.35.921/2 in.1 3/4
ASBT-350-500-U1974148-1350 kcmil compact to 500 kcmil concentric0.616 to 0.813 / 15.65 to 20.657.431/2 in.3 1/8
ASBT-600-750-U1974149-1600 kcmil compact to 750 kcmil concentric0.813 to 0.998 / 20.65 to 25.357.431/2 in.3 1/8
ASBT-1000-U1974153-11000 kcmil compact to 1000 kcmil concentric1.060 to 1.152 / 26.9 to 29.267.731/2 in.3 3/4
ASBT-1000-N-U2182430-11000 kcmil compact to 1000 kcmil concentric1.060 to 1.152 / 26.9 to 29.267.731/2 in.3 3/4

FAQ

Which ASBS joins 350 kcmil to 750 kcmil?

The ASBS-350-750 takes 350 kcmil compact to 750 kcmil standard stranded, with six bolts and a 7/8 in. socket.

Can it splice aluminum to copper?

Yes. TE dual rates it for aluminum and copper, and for copper to copper.

What tool do I need?

A ratchet wrench with the right socket. The bolt count and socket size are in the tables above.

Does the ASBS carry a current rating?

TE's data sheet does not list one.

Where to Buy

Contact Powertech Associates at info@powertech-upsc.com or (860) 678-8772. Tell us the conductor size and we will pick the connector.

Last updated: November 2026.

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